Woods Turf Batwing TBW180 Manuel de l'opérateur

OPER ATOR'S MANUALTURF BATWINGMAN0826 (Rev. 11/15/2013)TBW144TBW180TBW204®

10 SafetyMAN0826 (8/31/2010)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!ROTATING

Safety 11MAN0826 (8/31/2010)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!WARNINGPI

12 SafetyMAN0826 (8/31/2010)SAFETY & INSTRUCTIONAL DECALSATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!Replace Immediately If Damaged!Check for

Operation 13MAN0826 (8/31/2010)OPERATIONThe operator is responsible for the safe operation ofthe cutter. The operator must be properly trained.Operato

14 OperationMAN0826 (8/31/2010)The PTO drive shaft is intended for use with tractorsthat have 14 inches between the end of the PTO shaftand the tracto

Operation 15MAN0826 (8/31/2010) Figure 2. Level Trailer FrameCUTTING HEIGHT ADJUSTMENTKeep all persons away from operator controlarea while performin

16 OperationMAN0826 (8/31/2010)TRANSPORTWhen transporting the mower short distances, raisethe wings and the rear deck until all three transportlocks e

Operation 17MAN0826 (8/31/2010)When engaging the PTO, engine rpm should always below. Once engaged and ready for mowing, increasePTO speed to 540 rpm

18 OperationMAN0826 (8/31/2010)PRE-OPERATION CHECK LIST(OWNER's RESPONSIBILITY)___ Review and follow all safety rules and safetydecal instruction

Owner Service 19MAN0826 (8/31/2010)OWNER SERVICEThe information in this section is written for operatorswho possess basic mechanical skills. If you ne

2 IntroductionGen’l (Rev. 12/5/2011)TO THE DEALER:Assembly and proper installation of this product is the responsibility of the Woods® dealer. Read ma

20 Owner ServiceMAN0826 (8/31/2010)LUBRICATION INFORMATIONWhen lubricating telescoping PTO drives, keepfingers out of shield access slots to prevent

Owner Service 21MAN0826 (8/31/2010) Figure 8. Lubrication Points - DeckREF DESCRIPTION FREQUENCY1 Caster Wheel Pivots 8 Hours2 Caster Wheel Hubs 8 Hou

22 Owner ServiceMAN0826 (8/31/2010)BELT SERVICEBelt ReplacementOne of the major causes of belt failure is improperinstallation. Before installing a ne

Owner Service 23MAN0826 (8/31/2010) Figure 11. Belt Routing - TBW180 & TBW204 All Decks & TBW144 Rear DeckBLADE SERVICINGBefore servicing bla

24 Owner ServiceMAN0826 (8/31/2010) Figure 13. Blade InstallationCLEANINGAfter Each Use●Remove large debris such as clumps of dirt, grass,crop residue

Owner Service 25MAN0826 (8/31/2010)TROUBLESHOOTINGMOWING CONDITIONSPROBLEM POSSIBLE CAUSE SOLUTIONGrass cut higher in center of swath than at edgeHeig

26 Owner ServiceMAN0826 (8/31/2010)TROUBLESHOOTINGBELT CONDITIONS* Check belt for damage by laying it flat on the floor. A belt that does not lie flat

Dealer Service 27MAN0826 (8/31/2010)DEALER SERVICEThe information in this section is written for dealer ser-vice personnel. The repair described here

28 Dealer ServiceMAN0826 (8/31/2010)Spindle Disassembly1.Place spindle assembly in press and press shaftdown through housing.2.Remove seals from housi

Dealer Service 29MAN0826 (8/31/2010)13.Apply a thin coat of Permatex to shaft area wheresleeve will seat.14.Install sleeve on shaft and press sleeve a

Introduction 3MAN0826 (8/31/2010)TABLE OF CONTENTSINTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

30 Dealer ServiceMAN0826 (8/31/2010)Leakage can occur at the vertical or horizontal gasketsand shaft seals.Leakage at the horizontal gasket or seal ca

Dealer Service 31MAN0826 (8/31/2010)5.Remove vertical shaft seal (18). Replace with newseal (see Seal Replacement, page 29).Vertical seal should be re

32 Dealer ServiceMAN0826 (8/31/2010)12.While holding gear (1) in place, slide input shaft (3)through gear (1) and bearing (7). Align splines onshaft (

Dealer Service 33MAN0826 (8/31/2010)2.With snap rings removed, support drive in vise,hold yoke in hand and tap on yoke to drive cup upout of yoke. See

34 AssemblyMAN0826 (8/31/2010)ASSEMBLY INSTRUCTIONSDEALER SET-UP INSTRUCTIONSThe mower is shipped mostly assembled but requiresdealer set-up. The Wood

Assembly 35MAN0826 (8/31/2010)Attach the mower hydraulic hose to the tractor port.Hydraulic quick coupler is not supplied.NOTE: The mower hydraulic sy

36 AssemblyMAN0826 (8/31/2010)Front Roller Kit Installation Figure 31 TBW144 Rear Deck and TBW180 and TBW204 Front Roller Kit Installation Figure 32 T

Assembly 37MAN0826 (8/31/2010)Hydraulic Latch Release Installation Figure 33. Hydraulic Latch Release Installation1.Remove four 1/3 NC x 2 hex head ca

38 AssemblyMAN0826 (8/31/2010)TBW180 & TBW204 Mulching Kit Figure 34. Mulching Kit InstallationNOTE: Use high lift blades for best performance if

Assembly 39MAN0826 (8/31/2010)NOTES

4 IntroductionMAN0826 (8/31/2010)GENERAL INFORMATION Some illustrations in this manual show themower with safety shields removed to provide abetter

40 Dealer Check ListMAN0826 (8/31/2010)DEALER CHECK LISTSPRE-DELIVERY CHECK LIST(DEALER’S RESPONSIBILITY)Inspect the equipment thoroughly after assemb

Parts 41MAN0826 (8/31/2010)PARTS INDEXCOMMON PARTSMAIN FRAME ASSEMBLY. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

42 PartsMAN0826 (8/31/2010)TBW144, TBW180 & TBW204 MAIN FRAME ASSEMBLY(Rev. 11/15/2013)

Parts 43MAN0826 (8/31/2010)TBW144, TBW180 & TBW204 MAIN FRAME ASSEMBLYREF PART QTY DESCRIPTION1 ----- 1 Trailer assembly (see page 44)2 ----- 1 Ri

44 PartsMAN0826 (8/31/2010)TBW144, TBW180 & TBW204 TRAILER ASSEMBLY(Rev. 11/15/2013)

Parts 45MAN0826 (8/31/2010)TBW144, TBW180 & TBW204 TRAILER ASSEMBLYREF PART QTY DESCRIPTION1 ----- 1 Trailer frame2 1009501 1 Hitch, Cat 1 -or-2 1

46 PartsMAN0826 (8/31/2010)TBW144, TBW180 & TBW204 WING FRAMEREF QTY TBW144 TBW180 TBW204 DESCRIPTION1 1 1032460 1032480 1032490 Frame, right wing

Parts 47MAN0826 (8/31/2010)TBW144 CENTER DECKTBW180 & TBW204 CENTER & WING DECK ASSEMBLYREF PART QTY DESCRIPTION1 1031795 1 5’ Mower Deck (TBW

48 PartsMAN0826 (8/31/2010)TBW144 WING DECK ASSEMBLYREF PART QTY DESCRIPTION1 1031800 1 4’ Mower Deck, RH -or-1 1031801 1 4’ Mower Deck, LH 2 40930 1

Parts 49MAN0826 (8/31/2010)HEIGHT ADUSTMENT POSTHUB & AXLE ASSEMBLYREF PART QTY DESCRIPTION1 58993 1 Caster Arm, RH (TBW144) - or -1 1031754 1 Cas

Safety 5TBW Safety Rules (Rev. 12/5/2008)SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!TRAINING Safety instructions are important! Re

50 PartsMAN0826 (8/31/2010)CASTER ARM & WHEEL ASSEMBLY

Parts 51MAN0826 (8/31/2010)CASTER ARM & WHEEL ASSEMBLYTBW144 TBW180 & TBW204REF PART QTY DESCRIPTION1 WP38267G 1 Wheel, Gray 15.00 x 6.00 x 63

52 PartsMAN0826 (8/31/2010)WING GEARBOX ASSEMBLYREF PART QTY DESCRIPTIONA 1002499 1 Gearbox Repair Assembly1 57458 1 Gear Crown Z25 M5.32 NS 1 Gearbox

Parts 53MAN0826 (8/31/2010) BLADE & SPINDLE ASSEMBLY REF PART QTY DESCRIPTION1 37009 Nut, Jam 7/8 NF2 10378 * Screw HHCS 1/4 NC x 1 GR53 52898 Was

54 PartsMAN0826 (8/31/2010)TBW144 REAR DECK ANDTBW180 & TBW204 FRONT ROLLER ASSEMBLY (OPTIONAL)TBW144 WING DECK FRONT ROLLER ASSEMBLY (OPTIONAL)RE

Parts 55MAN0826 (8/31/2010)REAR ROLLER ASSEMBLY (OPTIONAL)REAR CHAIN SHIELDING ASSEMBLYREF PART QTY DESCRIPTION55348 Chain shield assembly, 5 ft. deck

56 PartsMAN0826 (8/31/2010)TBW144, TBW180 &TBW204 REAR & WING DECK DRIVES

Parts 57MAN0826 (8/31/2010)TBW144, TBW180 & TBW204 REAR & WING DECK DRIVESTBW144 Wing Drive TBW180 Wing DriveREF PART QTY DESCRIPTIONA 1023226

58 PartsMAN0826 (8/31/2010)TYPE A - CV DRIVE ASSEMBLYREF PART QTY DESCRIPTIONA 1021100 1 Drive, Cmpl CV 35R, 35.0 x 47.61 19851 2 Slide lock repair ki

Parts 59MAN0826 (8/31/2010)TYPE B - CV DRIVE ASSEMBLYREF PART QTY DESCRIPTIONA 1021100 1 Drive, Cmpl CV 35R, 35.0 x 47.61 19851 2 Slide lock repair ki

6 SafetyTBW Safety Rules (Rev.12/5/2008)SAFETY RULESATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!(Safety Rules continued from previous page) Bef

60 PartsMAN0826 (8/31/2010)JACKSHAFT DRIVE ASSEMBLYREF PART QTY DESCRIPTIONA 1011759 Complete jackshaft drive assembly1 1028775 1 Complete collar yoke

Parts 61MAN0826 (8/31/2010)HYDRAULIC CYLINDERSNote: The center deck uses a 3 x 8 cylinder.Wing decks use a 3 x 10 cylinder. Verify cylinder size befor

62 PartsMAN0826 (8/31/2010)LIGHT KIT (OPTIONAL)REF PART QTY DESCRIPTION1031385 TBW Light kit1 90401149 1 Light, 4 pin right2 90401150 1 Light, 4 pin l

Parts 63MAN0826 (8/31/2010)SKID SHOE KIT (OPTIONAL)REF PART QTY DESCRIPTION10041111 Skid shoe kit(contains 1 left and 1 right skid shoe)1 1004105 1 Sk

64 PartsMAN0826 (8/31/2010)ANTI STREAKING KIT (OPTIONAL)Mower Deck Position “A” Position BTBW144 Wing Deck 27-15/16 36-3/4TBW144 Rear Deck 24-9/16 33

Parts 65MAN0826 (8/31/2010)TBW180 & TBW204 MULCHING KIT (OPTIONAL)xxxx21REF PART QTY DESCRIPTIONA 1019430 1 5’ Deck Mulching Kit (TBW180 Wings)A 1

66 PartsMAN0826 (8/31/2010)HYDRAULIC LATCH RELEASE KIT (OPTIONAL)INSTALLATION INSTRUCTION1.Remove four 1/3 NC x 2 hex head cap screws and1/2” flat was

Appendix 67Bolt Torque & Size Charts (Rev. 3/28/2007)BOLT TORQUE CHARTAlways tighten hardware to these values unless a different torque value or t

68 AppendixBolt Torque & Size Charts (Rev. 3/28/2007)BOLT SIZE CHARTNOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for

Index 69MAN0826 (8/31/2010)INDEXAdjustmentsCutting Height 15Leveling Mower 14AssemblyOptional EquipmentSkid Shoe Kit 63Dealer Check ListDelivery Check

Safety 7TBW Safety Rules (Rev. 12/5/2008)Do not operate or transport equipment whileunder the influence of alcohol or drugs.Operate only in dayligh

F-3079 (Rev. 3/2/2012)Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061 USA800-319-6637 tel800-399-6637 fa

F-8494 (Rev. 6/23/2005)©2002 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trad

Woods Equipment Company2606 South Illinois Route 2 Post Office Box 1000Oregon, Illinois 61061815-732-2141 tel815-732-7580 faxwww.WoodsEquipment.comMAN

8 SafetyTBW Safety Rules (Rev.12/5/2008)(Safety Rules continued from previous page)Tighten all bolts, nuts, and screws to torquechart specifications

Safety 9MAN0826 (8/31/2010)5 - Serial Number PlateROTATING BLADES AND THROWN OBJECTS Do not put hands or feet under or into mower when engine is run